Afikim Afi-lite Plus Installationshandbuch Seite 1

 Kibbutz Afikim, 15148, Israel  +972-4-675-4811 Fax +972-4-675-1862 [email protected] http:// www.afimilk.co.il Product P/N 4199400 Manua

x Chapter 1 System Objectives and Functions P/N 9040322 Conventions Used in this Manual Important information is highlighted in a frame, as explai

100 Appendix A User Information and Instructions P/N 9040322 Displaying/Hiding Animal Identification Number  To display the animal identificatio

May 2009 AfiFree Terminal 155i Installation Manual 101 2 or A or B or C example Key pressed 2 Time pressed First 2 seconds Next 1 second Next 1 sec

102 Appendix A User Information and Instructions P/N 9040322 Managing Health, DIM, Activity, and Days from Insemination Parameters Use this messa

May 2009 AfiFree Terminal 155i Installation Manual 103 While the data is being processed, the data updating icon flashes. Following successful pro

104 Appendix A User Information and Instructions P/N 9040322 Terminal 155i Display Fields Display Fields under AfiSheep/ AfiGoat Display fields un

May 2009 AfiFree Terminal 155i Installation Manual 105 3. Last Highest Conductivity Mode Description Example Cleaning OFF if no fluid in a milk me

106 Appendix A User Information and Instructions P/N 9040322 5. Expected Milk Yield field Mode Description Example Cleaning OFF Removal Predicte

May 2009 AfiFree Terminal 155i Installation Manual 107 Mode Description Example Removal after identification Days from insemination (after identifi

108 Appendix A User Information and Instructions P/N 9040322 10. Milking Time Clock field Mode Description Example Cleaning OFF Removal OFF (bef

May 2009 AfiFree Terminal 155i Installation Manual 109 13. Group field Mode Description Example Cleaning OFF Removal Group number (after identifi

May 2009 AfiFree Terminal 155i Installation Manual 11 Chapter 1 System Objectives and Functions This chapter contains the following sections:  P

110 Appendix A User Information and Instructions P/N 9040322 15. Health code field Mode Description Example Cleaning OFF Removal Milking Health

May 2009 AfiFree Terminal 155i Installation Manual 111 Display Fields under Standalone Configuration 1. Milk Yield field 2. Animal ID field Mode D

112 Appendix A User Information and Instructions P/N 9040322 Mode Description Example Milking The Maximum Conductivity of the milk at current milk

May 2009 AfiFree Terminal 155i Installation Manual 113 8. Current milk flow rate field Mode Description Example Cleaning OFF Removal OFF Milking

114 Appendix A User Information and Instructions P/N 9040322 11. Pulsation field Mode Description Example Pulsation Output 1 Pulsation Output 2 Cl

May 2009 AfiFree Terminal 155i Installation Manual 115 16. Icon PC Mode Description Example Message sub-mode OFF OFF 17. Data Updating Icon Mode

116 Appendix A User Information and Instructions P/N 9040322 Terminal 155i Alarms Alarm and Malfunction Indicators Terminal 155i indicates an alar

May 2009 AfiFree Terminal 155i Installation Manual 117 Alarm name Alarm description Activation timing Display Red Lights blinking Red lights cont

118 Appendix B Milking System Cleaning Guidelines P/N 9040322 Appendix B Milking System Cleaning Guidelines This appendix provides guidelines and

May 2009 AfiFree Terminal 155i Installation Manual 119 Chemical Dispensing Pumps To achieve accurate detergent dispensing, we recommend using chemi

12 Chapter 1 System Objectives and Functions P/N 9040322 AfiFree155i Stand-Alone System A stand-alone system is one in which the AfiFree155i milk

120 Appendix B Milking System Cleaning Guidelines P/N 9040322 After warming up, the milking system must be brought into a closed circulation setup

May 2009 AfiFree Terminal 155i Installation Manual 13 Figure 3: Typical AfiFree155i Layout

14 Chapter 1 System Objectives and Functions P/N 9040322 AfiFree Body The AfiFree Body (Figure 4) measures the volume of milk in real time as the

May 2009 AfiFree Terminal 155i Installation Manual 15 Terminal 155i The user operates the AfiFree155i milk meter with the buttons on Terminal 155i.

16 Chapter 1 System Objectives and Functions P/N 9040322 Figure 5: Terminal 155i Panel Figure 6: Terminal 155i LCD Display

May 2009 AfiFree Terminal 155i Installation Manual 17 AfiFree Wash Controller and Wash Control Valve The parlor washing system cleans the AfiFree15

18 Chapter 1 System Objectives and Functions P/N 9040322 Figure 8: AfiFree Wash Control Valve Connections Boxes There are two alternative types o

May 2009 AfiFree Terminal 155i Installation Manual 19 Figure 9: AfiFree Connection Box Plug-in Wiring System The Plug-in Wiring System is an imp

ii P/N 9040322 Without limiting the rights under copyright law, this publication, or any part thereof, may not be reproduced, stored, or introduce

20 Chapter 1 System Objectives and Functions P/N 9040322 Extension TailAvailable spacing =40 cm / 75 cm / 115 cmCablePlug-inConnection Boxfor stal

May 2009 AfiFree Terminal 155i Installation Manual 21 System Components  Table 1 shows the main components for installing the AfiFree Body and Wa

22 Chapter 1 System Objectives and Functions P/N 9040322 Name Picture Function Catalog No. Details Wash Controller Mounting Plate Required to sec

May 2009 AfiFree Terminal 155i Installation Manual 23 Table 2: Accessories for AfiFree Connection Box Wiring Name Picture Function Catalog No. Deta

24 Chapter 1 System Objectives and Functions P/N 9040322 Table 3: Plug-in Wiring System Name Function Length/ Extension Tail Spacing Catalog No. Q

May 2009 AfiFree Terminal 155i Installation Manual 25 Name Function Length/ Extension Tail Spacing Catalog No. Quantity Power Cable Connects power

May 2009 AfiFree Terminal 155i Installation Manual 27 Chapter 2 Site Preparation Requirements This chapter contains the following sections:  Com

28 Chapter 2 Site Preparation Requirements P/N 9040322 Terminal 155i Positioning Terminal 155i is mounted on a bracket, which can be fixed to a su

May 2009 AfiFree Terminal 155i Installation Manual 29 Wash Controller Positioning Position the Wash Controller as follows:  On a wall or other lo

May 2009 AfiFree Terminal 155i Installation Manual iii Revision History Version Date ECR Pages Description SME Writer 1.1 May 2009 All First ver

30 Chapter 2 Site Preparation Requirements P/N 9040322 Physical Infrastructure Requirements The following physical infrastructure is required for

May 2009 AfiFree Terminal 155i Installation Manual 31 Electrical requirements has the following parts:  Power Supply Requirements (page 31)  Wi

32 Chapter 2 Site Preparation Requirements P/N 9040322  Must supply power only to the AfiFree155i milk meters and to outputs operated by the Afi

May 2009 AfiFree Terminal 155i Installation Manual 33 Chapter 3 Mounting and Wiring This chapter contains the following procedures:  Checking J

34 Chapter 3 Mounting and Wiring P/N 9040322 Mounting the Connection Box 1. Determine the best location for the AfiFree Connection Box or Plug-i

May 2009 AfiFree Terminal 155i Installation Manual 35 3. Mount the AfiFree body bracket as follows: When a valve installation kit for AfiFree …

36 Chapter 3 Mounting and Wiring P/N 9040322 Leveling the AfiFree Body Bracket 1. Slightly loosen both leveling screws (Figure 14). 2. Place a s

May 2009 AfiFree Terminal 155i Installation Manual 37 Mounting the AfiFree Body The AfiFree Body has a groove on each side (Figure 4, page 14) that

38 Chapter 3 Mounting and Wiring P/N 9040322 Wiring to an AfiFree Connection Box 1. Plug the AfiFree Body pigtail cable into the AfiFree body con

May 2009 AfiFree Terminal 155i Installation Manual 39 Connecting to a Plug-in Connection Box 1. Plug the AfiFree Body pigtail cable into the AfiFr

iv Chapter 1 System Objectives and Functions P/N 9040322 Table of Contents Chapter 1 System Objectives and Functions ...

40 Chapter 3 Mounting and Wiring P/N 9040322 Mounting the Terminal 155i Bracket with Bands to a Pipe 1. Determine the best location for Terminal

May 2009 AfiFree Terminal 155i Installation Manual 41 1. Determine the best location for Terminal 155i bracket in accordance with Terminal 155i Po

42 Chapter 3 Mounting and Wiring P/N 9040322 Wiring Terminal 155i to an AfiFree Connection Box 1. Plug the D-connector on the Terminal 155i cable

May 2009 AfiFree Terminal 155i Installation Manual 43 Plug-in Connection BoxStall 11TransformerPower Braid for AfiFreeBlueBrownPlug-in Connection B

44 Chapter 3 Mounting and Wiring P/N 9040322 Connecting AfiMilk Solenoids to a Plug-in Connection Box 1. Plug the Cluster Removal Solenoid cable

May 2009 AfiFree Terminal 155i Installation Manual 45 Connecting the Pulsator to a Plug-in Connection Box When connecting solenoids to a PICB, use

46 Chapter 3 Mounting and Wiring P/N 9040322  Installations using AfiFree Connection Boxes—see Wiring to an AfiFree Connection Box (below)  In

May 2009 AfiFree Terminal 155i Installation Manual 47 Wiring the Communication Cable Connect the communication cable as follows:  Installations u

48 Chapter 3 Mounting and Wiring P/N 9040322 Connecting to a Plug-in Connection Box NOTE No more than 64 milking points may be connected to the sa

May 2009 AfiFree Terminal 155i Installation Manual 49 Install the shut-off valve and holder as follows:  When the AfiFree Body has its milk inle

May 2009 AfiFree Terminal 155i Installation Manual v Connecting the Power Cable to a Plug-in Connection Box ... 42 Wirin

50 Chapter 3 Mounting and Wiring P/N 9040322 BoltVacuum NO Operated Shut-off ValveGeneric Shut-off Valve BracketGeneric Shut-off Valve HolderHexag

May 2009 AfiFree Terminal 155i Installation Manual 51 To Mount the Wash Controller The Wash Controller is supplied with mounting hardware (Table 11

52 Chapter 3 Mounting and Wiring P/N 9040322 Wiring the Wash Controller and Setting DIP Switches NOTE Refer to the label on the inside of the lid

May 2009 AfiFree Terminal 155i Installation Manual 53 Table 13: Wash Controller Activation – Connection and Settings Activation Mode Activation Typ

54 Chapter 3 Mounting and Wiring P/N 9040322 Mounting the Wash Control Valve The Wash Control Valve (Figure 8, page 18) is supplied pre-assembled.

May 2009 AfiFree Terminal 155i Installation Manual 55 Installing the Vacuum Line for the Wash Control Valve All references in the following explana

56 Chapter 3 Mounting and Wiring P/N 9040322 Table 14: AfiFree Wash Control Valve Vacuum Line Parts List Reference No (Figure 31) Part Name P/N 1

May 2009 AfiFree Terminal 155i Installation Manual 57 Figure 31: AfiFree Wash Control Valve Vacuum Line

58 Chapter 4 System Configuration P/N 9040322 Chapter 4 System Configuration System configuration has the following steps: 1. Configuring AfiSh

May 2009 AfiFree Terminal 155i Installation Manual 59 5. In the Parlor Configuration dialog box (Figure 32), select:  the parlor type (Table 15

vi Chapter 1 System Objectives and Functions P/N 9040322 Chapter 6 Corrective Maintenance ...

60 Chapter 4 System Configuration P/N 9040322 To select parlor type, click appropriate iconTo select number of stalls in parlor, move pointerName

May 2009 AfiFree Terminal 155i Installation Manual 61 Configuring Milk Meters Configure milk meters as follows:  When AfiFree 155i milk meters ar

62 Chapter 4 System Configuration P/N 9040322 2. Open AfiMen. The AfiMen Real Time window (Figure 33) appears. Red fill inside a blue AfiFree155

May 2009 AfiFree Terminal 155i Installation Manual 63 5. Set two parameter values as follows: a. Automatic Address Definition - 1 b. Automatic L

64 Chapter 4 System Configuration P/N 9040322 Automatic Identification Number Assignment NOTE Identification numbers are assigned in the order tha

May 2009 AfiFree Terminal 155i Installation Manual 65 Manual Identification Number Assignment If there was a malfunction during automatic identific

66 Chapter 4 System Configuration P/N 9040322 Loading Software and Parameter Values NOTE This procedure uploads software first to the AfiFree155 b

May 2009 AfiFree Terminal 155i Installation Manual 67 At the conclusion of software upload, each AfiFree 155i milk meter automatically enters Clean

68 Chapter 4 System Configuration P/N 9040322 Configuring Milk Meters in a Stand-alone System Configuring milk meters in stand-alone system has th

May 2009 AfiFree Terminal 155i Installation Manual 69 Configuring the Animal Type Each AfiFree milk meter can be configured for milking one of the

May 2009 AfiFree Terminal 155i Installation Manual vii List of Figures Figure 1: Terminal 155i units connected to AfiSheep/ AfiGoat ...

70 Chapter 4 System Configuration P/N 9040322 Setting Up the Wash Controller NOTE For parlors where the washing process is controlled by AfiWash,

May 2009 AfiFree Terminal 155i Installation Manual 71 The Wash Controller has two modes of operation:  Automatic mode - the main parlor wash syst

72 Chapter 4 System Configuration P/N 9040322 Table 18: Wash Time Intervals Measurement Parameter DIP Switch From the beginning of Cleaning Mode u

May 2009 AfiFree Terminal 155i Installation Manual 73 Figure 39: DSW3—DIP Switch Options Check the current wash cycle duration by chemical testing

74 Chapter 4 System Configuration P/N 9040322 6. Make any necessary repairs and adjustments, and then repeat the washing cycle. 7. Check that th

May 2009 AfiFree Terminal 155i Installation Manual 75 Parameter Parameter Parameter description Key combination Display view example Min. Value Max

76 Chapter 4 System Configuration P/N 9040322 Parameter Parameter Parameter description Key combination Display view example Min. Value Max. Value

May 2009 AfiFree Terminal 155i Installation Manual 77 Setting Parameters from Terminal 155i The procedures in this section make use of the informat

78 Chapter 4 System Configuration P/N 9040322 Cluster Clearance (either under AfiSheep/ AfiGoat or in a standalone configuration) Set parameter Cc

May 2009 AfiFree Terminal 155i Installation Manual 79 Pressing "Code"+"8" returns the milk flow to the main milk line. This fea

viii Chapter 1 System Objectives and Functions P/N 9040322 Figure 41: AfiSheep/AfiGoat Parameters Screen ...

80 Chapter 4 System Configuration P/N 9040322 Auto Program Auto Program is a parameter set in AfiSheep/ AfiGoat that determines whether AfiMen aut

May 2009 AfiFree Terminal 155i Installation Manual 81 6. In the Password dialog box, type afi and click OK to confirm the changes. Calculating and

82 Chapter 4 System Configuration P/N 9040322 The Parameters window appears. 3. Click under Station. The AfiFree 155i parameters appear in the

May 2009 AfiFree Terminal 155i Installation Manual 83 When communication is established with the milk meters, AfiMen compares the parameter values

May 2009 AfiFree Terminal 155i Installation Manual 85 Chapter 5 Troubleshooting This chapter contains the following:  Guidance on searching for

86 Chapter 5 Troubleshooting P/N 9040322 Table 21: Troubleshooting Guide Indication Probable cause Possible solutions AfiFree155i measures very la

May 2009 AfiFree Terminal 155i Installation Manual 87 Table 21: Troubleshooting Guide Indication Probable cause Possible solutions Under-weighing T

May 2009 AfiFree Terminal 155i Installation Manual 89 Chapter 6 Corrective Maintenance This chapter contains the following sections:  Maintenanc

May 2009 AfiFree Terminal 155i Installation Manual ix Manual Overview This manual contains information and instructions for a technician to mount,

90 Chapter 6 Corrective Maintenance P/N 9040322 Installing a Replacement AfiFree body 1. Mount the new AfiFree body as in Mounting the AfiFree Bo

May 2009 AfiFree Terminal 155i Installation Manual 91  Automatic address definition  Automatic Load Software  Automatic Load Tables A paramet

92 Chapter 6 Corrective Maintenance P/N 9040322  Check diaphragm is properly inserted into its seat. 5. Vacuum line to washing valve diaphragm

May 2009 AfiFree Terminal 155i Installation Manual 93 Chapter 7 Parts Lists This chapter contains the following parts lists:  Vacuum Shut-Off Va

94 Chapter 7 Parts Lists P/N 9040322 1 2 3 4 56 7 8 9 10 11 Figure 42: Parts for Attaching Vacuum Shut-Off Valve Table 22: Shut-Off Valve Installa

May 2009 AfiFree Terminal 155i Installation Manual 95 AfiFree Body—Replacement Parts List Figure 43 shows the replacement parts of the AfiFree body

96 Chapter 1 P/N 9040322 Terminal 155i—Replacement Parts List Table 24 lists the replacement parts for Terminal 155i. Table 24: Terminal 155i Re

May 2009 AfiFree Terminal 155i Installation Manual 97 Appendix A User Information and Instructions This appendix contains the following sections:

98 Appendix A User Information and Instructions P/N 9040322 Changing Operating Mode Table 26 shows how to change the operating mode of the Termina

May 2009 AfiFree Terminal 155i Installation Manual 99 Viewing and changing the Animal Type Use this procedure under standalone configuration. (Und